00132390_0


TROX UNIVERSAL 01

Plug sockets on the outside

TROX Universal 02

For hospitals

TROX Universal 03
For clean rooms, e.g. in semiconductor manufacturing
00132390_0
TROX UNIVERSAL 01
TROX Universal 02
TROX Universal 03

TROX UNIVERSAL         

TROX UNIVERSAL controllers for the most demanding control engineering tasks

Electronic controller that offers plug and play communication for demanding control
tasks, yet simple wiring and commissioning
■ Maximum control comfort for clean rooms, hospital wards, and offices
■ Demand-based control of supply air, extract air, room pressure and duct pressure
■ Interactive configuration software with commissioning wizard, functional testing procedure and Bluetooth adapter
■ Perfect system for complete room solutions from a single source
■ Plug-in communication cable for easy wiring
■ Adaptable control panel and many special functions allow for individual operating modes and control strategies


Expansion options
■ Expansion modules with LonWorks, BACnet or Modbus standard interfaces to
the central BMS
■ Automatic zero point correction for long-term stability and reduced
maintenance
■ Connection to the mains (230 V)
■ Adaptable control panel

General information

Application
– Electronic controller Type TROX UNIVERSAL, for the control of volume flow rate, room pressure or duct pressure, suitable for supply air and extract air and also as an attachment to VAV terminal units
– For use in clean rooms in the pharmaceutical and semiconductor industries, operating theatres, intensive care units, and offices with very demanding control and data transparency requirements
– Fast and stable control of the supply air and extract air flow rates as well as of room pressure and duct pressure
– For extract air led areas such as kitchens
– For supply air led areas such as clean rooms, offices and patient rooms in hospitals
– Options for the integration of additional volume flows into the room balance
– Room pressure and duct pressure control; supply air or extract air flow rate measurement as an option (expansion module)


Features
– Controllers can be used individually or combined with other controllers for a complete room solution

– System solution for the volume flow control in rooms (room balance)

– Central BMS interface, 0 – 10 V voltage signals, digital inputs and outputs, expansion modules for LonWorks, BACnet, Modbus

Special characteristics
– Plug and play communication system with automatic controller identification, no component addressing required
– Modular system for functional expansion
– Connections and status displays on the outside of the controller casing
– Project-specific adjustments with adaptable room control panel
– Project-specific adjustments can be achieved with configurable special functions, monitoring, and alarm signalling
– Permanent function monitoring of the system and the connected sensors
– Very simple commissioning with software wizard for configuration changes, maintenance and diagnosis
– Centralised configuring and permanent signalling of room settings (room management function)
– EasyConnect configuration software enables interactive navigation (with optional BlueCon adapter, wireless controller configuration)
– Factory tested and configured with projectspecific parameters


Parts and characteristics

– Ready-to-commission controller, as an attachment for air terminal units

– Static differential pressure transducer for rapid actual value measurement

– Microprocessor system with programme and system data stored in nonvolatile memory

– Double-stack terminal block for supply voltage connection

– Connections for two control panels

– Connection of communication cable to plug socket or screw terminals
– Digital inputs with screw terminals or plug socket

– Analogue inputs with screw terminals or plug socket

– Analogue outputs with screw terminals or plug socket (actuator)

– Control input signal for various actuators: standard actuator with 150 s running time, actuator with 150 s running time and safe position (spring return), fast-running 3 s actuator; all actuators for 90° damper blade position

– Integral terminal resistor for the communication cable

– Alarm indicator lights on both sides of the casing

– Status indicator lights (heartbeat, communication and terminal resistor)

Attachments

Expansion modules are factory mounted or can be fitted at a later stage
– T: EM-TRF, power supply unit for connecting the controller to the 230 V AC mains voltage

– U: EM-TRF-USV, power supply unit for connecting the controller to the 230 V AC mains voltage, including uninterruptible power supply (with battery backup, 4 h), volume flow rate measurement for room and duct pressure controllers

– Z: EM-AUTOZERO, automatic zero point correction for long-term stable volume flow rate measurement and hence reduced maintenance.

– L: EM-LON, LonWorks FTT-10A interface

– B: EM-BAC-MOD-01, interface for BACnet MS/TP
– M: EM-BAC-MOD-01, interface for Modbus RTU

– I: EM-IP, BACnet-IP, Modbus-IP, web server interface

– R: EM-IP, BACnet-IP, Modbus-IP, web server interface with real time clock

Useful additions

– BE-LCD: Room control panel

– Static differential pressure transducer for room pressure control

– Static differential pressure transducer for duct pressure control, including tube and pressure tap

– EasyConnect: Configuration software for the commissioning and diagnosis of TROX UNIVERSAL and EASYLAB systems; BlueCon Bluetooth adapter module available as an option

– EasyCon Android app for maintenance and diagnosis as well as for reading and writing certain parameters (only with TROX BlueCon adapter module)

Construction features

– Control unit complete with all expansion modules in a plastic casing and attached to the air terminal unit

– Controller casing can be opened without tools, except for controllers with with EM-TRF or EMTRF- USV

– Expansion modules can be easily retrofitted (automatic recognition, plug and play)
– Pin header socket for the connection of expansion modules

– Plug sockets for the most important connections on the outside of the casing

– Static differential pressure transducer with room air induction to protect the sensor

Materials and surfaces

– Casing made of ABS plastic, UL94, V0, lower part in grey (RAL 7037), with blue cover (RAL 5002)

Maintenance

– Zero point correction of the static differential pressure transducer should be carried out once per year (recommendation)
– If you use expansion module EM-AUTOZERO for automatic zero point correction, no manual correction is required

Technical information

  • Technical data
  • SPECIFICATION TEXT

Supply voltage

24 V AC ± 15 %; 230 V AC as option; 50/60 Hz

Power rating

15 VA with standard actuator, 20 VA with spring return actuator, 29 VA with fast­running

actuator, plus 4 VA for each BE­LCD control panel

Micro fuse

2 A, slow blow, 250 V

Operating temperature

10 – 50 °C

IEC protection class

III (protective extra­low voltage), with EM­TRF or EM­TRF­USV II (protective insulation)

Protection level

IP 20

EC conformity

EMC to 2014/30/EU

Weight

1.4 kg


Recovery time

500 ms

2 interfaces for communication cable

Network cable SF­UTP, 300 m max.; up to 24 devices

2 interfaces for control panels

Network cable SF­UTP, 40 m max.

6 digital inputs

For volt­free switch contacts, configured as NO contacts

6 digital outputs

Relay with NO/NC contact, 250 V, 8 A; switch­on current 12 A

5 analogue inputs

0 – 10 V, input resistance > 100 kΩ, characteristic can be configured

4 analog outputs

0 – 10 V, 10 mA max., characteristic can be configured

This specification text describes the general properties of the product. Texts for variants can be generated with our Easy Product Finder design programme.


Volume flow rate
Circular VAV terminal units for variable and constant volume flow systems, suitable for supply or extract air, available in 7 nominal sizes. High control accuracy (even with upstream bend
R = 1D).
Ready-to-operate unit which consists of the mechanical parts and the electronic control components (attachments). Each unit contains an averaging effective pressure sensor for volume
flow rate measurement, and a control damper blade. Factory assembled control components (attachments) complete with wiring and tubing. Effective pressure sensor with 3 mm measuring
holes, hence resistant to dust and pollution. Spigot with groove for lip seal, suitable for connecting ducts according to EN 1506 or EN 13180. Position of the damper blade indicated externally
at shaft extension.
Closed blade air leakage to EN 1751, class 4 (nominal size 100, class 2; nominal sizes 125 and 160, class 3).
Casing air leakage to EN 1751, class C.


Materials and surfaces
– Casing made of ABS plastic, blue (RAL 5002)


Technical data
– Nominal sizes: 100 to 400 mm
– Volume flow rate range: 12 to 1680 l/s or 44 to 6048 m³/h
– Volume flow rate control range: approx. 15 – 100 % of the nominal volume flow rate
– Differential pressure range: 5 – 1000 Pa


Control component (attachments)
Electronic controller for the demand-based supply air or extract air flow control. Factory mounted to a VAV terminal unit, wired, tested and set to customer-specific parameters (immediately ready for use once installed). Control electronics using a microprocessor, with firmware and configuration settings stored in EEPROM memory and hence safe in case of a
power failure.

Choice of three actuator variants to ideally meet project-specific requirements.

– Slow-running actuator (standard): running time 150 s
– Actuator that ensures safe position in case of power failure – damper blade OPEN/CLOSED (spring return actuator): running time 150 s
– Fast-running actuator: running time 3 – 4 s


Basic functions
– RS: Supply air control
– RE: Extract air control
It should be possible to configure and save up to 3 flow rate setpoint values; it should also be possible to close and open the damper blade by an external signal (override function).
The controller should have a 0(2) – 10 V input for a flow rate setpoint value from an external source and be able to process this signal.
It should be possible to implement the functions mentioned above with an optional expansion module for LonWorks, Modbus or BACnet. The controller monitors and controls the flow rate
setpoint values and issues an alarm if there is a deviation.
It should be possible to set alarm thresholds (parameters) as deviations (higher/lower) from the setpoint value.
It should be possible to use the software to easily change control parameters so that they meet system or room requirements.
Connections for all important communication and peripheral devices are located on the outside of the casing and are hence easily accessible. Indicator lights for alarms (on both sides),
controller function (heartbeat) and communication should also be placed on the outside of the casing.


Conventional interfaces should be provided to connect the controller to higher-level systems:
– 4 analogue inputs for the setpoint and for additional actual flow rate values
– 3 analogue outputs for signalling the actual volume flow rate and the damper blade position as well as the volume flow rate setpoint to the slave controller
– 5 digital inputs for volt-free contacts, selection of operating modes only with master (RMF) (Vmin, Vmax, closed, open, modulating)
– 6 digital outputs (relays) for alarms, signalling of the operating mode; lighting and shading only with master (RMF)
2 control panels can be connected to the controller for the output of visual and acoustic alarms in case of volume flow rate deviations. Display of flow rate actual and setpoint values; also for room users to enter and set values. The controller should be designed for integration with a control system and hence allow for the connection of up to 24 TROX UNIVERSAL controllers to a communication cable; no addressing should be required (plug and play).
It is possible to combine different equipment functions (volume flow rate, room pressure, duct pressure) within a system.
It should be possible to expand the range of functions with expansion modules for different project requirements.

A transformer module allows for the connection of 230 V AC in case no 24 V AC/DC supply voltage can be provided.

A transformer module with UPS function should be provided.

A special valve (optional) should be provided for the automatic zero point correction of the differential pressure transducer; the controller should automatically recognise the valve.

It should be possible to connect the controller with optional communication modules to open bus systems (LonWorks, BACnet MS/TP, Modbus RTU, BACnet/IP and Modbus/IP).

This will allow for the reading and writing of defined data points and parameters such as volume flow rate actual and setpoint values, extract and supply air flow rate total values, damper blade position, overrides and alarms.

Room pressure or duct pressure controllers
Circular VAV terminal units for variable and constant volume flow systems, suitable for supply or extract air, available in 7 nominal sizes.

High control accuracy (even with upstream bend R = 1D).

Ready-to-operate unit which consists of the mechanical parts and the electronic control components (attachments). Each unit contains an averaging effective pressure sensor for volume flow rate measurement, and a control damper blade. Factory assembled control components (attachments) complete with wiring and tubing. Effective pressure sensor with 3 mm measuring holes, hence resistant to dust and pollution. Spigot with groove for lip seal, suitable for connecting ducts according to EN 1506 or EN 13180. Position of the damper blade indicated externally at shaft extension.

Closed blade air leakage to EN 1751, class 4 (nominal size 100, class 2; nominal sizes 125 and 160, class 3).

Casing air leakage to EN 1751, class C.

Materials and surfaces

– Casing made of ABS plastic, V0, lower part in grey (RAL 7037), with blue cover (RAL 5002)

Technical data

– Nominal sizes: 100 to 400 mm

– Volume flow rate range: 12 to 1680 l/s or 44 to 6048 m³/h

– Volume flow rate control range: approx. 15 – 100 % of the nominal volume flow rate

– Differential pressure range: 5 – 1000 Pa

Control component (attachments)

Electronic controller for the demand-based control of supply air pressure or extract air pressure in rooms or ducts.

Factory mounted to a VAV terminal unit, wired, tested and set to customer-specific parameters.

Control electronics using a microprocessor, with firmware and configuration settings stored in EEPROM memory and hence safe in case of a power failure

Equipment function

– PRS: Room pressure control, supply air

– PRE: Room pressure control, extract air

– PDS: Duct pressure control, supply air

– PDE: Duct pressure control, extract air

Maintenance of the required differential pressure through a permanent setpoint/actual value comparison in a closed loop.

The pressure setpoint is either a parameter (constant pressure) or a controlled variable (variable pressure) that is received via an analogue input or a communication module (expansion). Room pressure control requires that positive pressure, negative pressure and 0 Pa differential pressure can be achieved. The controller should allow for override control to fully open or close the damper blade.

An external differential pressure transducer measures the room or duct pressure; the measured value is then transmitted to the controller by means of a 0 – 10 or a 2 – 10 V DC voltage signal. This allows for some flexibility with regard to the differential pressure transducer for a project.

An optional expansion module for volume flow rate measurement should allow for measuring the volume flow rate by means of the pressure controller.

The controller monitors the required differential pressure and emits an alarm in case of deviations. Alarm thresholds (parameters) can be individually set and changed as deviations from the setpoint value. With a volt-free door contact on a digital input it should be possible to suppress alarms (for a certain period of time) and to freeze the damper blade in its current position.

The controller should allow for override control to fully open or close the damper blade (digital inputs or communication modules).

Connections for all important communication and peripheral devices are located on the outside of the casing and hence easily accessible. Indicator lights for alarms (on both sides), controller function (heartbeat), and communication are also on the outside of the casing.

Conventional interfaces should be provided to connect the controller to higher-level systems: 4 analogue inputs for actual pressure and setpoint pressure, room volume flow rate, connection of external volume flow rates; 3 analogue outputs for actual pressure, damper blade position, actual volume flow rate (only with option V); 6 digital inputs (for volt-free contacts) and 6 digital outputs (relays) for alarms and control panels. 2 control panels can be connected to the controller for the emission of visual and acoustic alarms and for the display of room actual and setpoint pressure values, lighting, shading and operating modes; they also allow for control by users.

The controller is designed for integration with a control system; up to 24 TROX UNIVERSAL controllers can be connected to a communication cable (plug and play, no addressing required). It is possible to combine different equipment functions (volume flow rate, room pressure, duct pressure) within a system.

It should be possible to expand the range of functions with expansion modules for different project requirements.

A transformer module allows for the connection of 230 V AC in case no 24 V AC/DC supply voltage can be provided. A transformer module with UPS function should be provided.

It should be possible to expand optional volume flow rate measurement with a function for automatic zero point correction.
It should be possible to connect the controller with communication modules to open bus systems (LonWorks, BACnet MS/TP, Modbus RTU, BACnet/IP and Modbus/IP). This will allow for the reading and writing of defined data points and parameters. This includes: differential pressure actual and setpoint values, damper blade position, override functions and alarms.

Downloads

product information

certificates

operation manuals

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Contact

Thank you for your message!

Your message is send and will be processed shortly.
Our department for Service-Requests will contact you asap.
For general question regarding products or services you can also call:
Tel.: +32(0)2 522 07 80 | E-mail: info@trox.be